A.L.B.A.’s deburring systems for billets, blooms, rounds and slabs are specifically designed in order to take the burr generated by the cutting process completely out, and well known for their reliability, ruggedness and short deburring times.They can work in full automatic, semi-automatic or manual mode achieving the best performances as well as deburring results.
Mechanical Deburring Machine
The mechanical deburring machine suitable for blooms, rounds and slabs, placed underneath the roller table is made of water-cooled electro welded carpentry, machined where necessary and consists of a main movable structure on which the deburring blades are placed. Controlled by a set of light barriers, blades are lifted and lowered and moved forward and backward (casting direction) cleaning the head & tail of the bar while it is moving on the roller table. Blades could work in both directions with an inclination angle reducing the contact force required and making the deburring process easier.
The machine could also be equipped with the following special features as an option, if required: – an isolated cover box to keep the noise level under control; – a slag conveying system to be placed underneath the deburring machine; – according to the weight, dimension and length of the bar, a water cooled pinch roll could be installed to keep the bar in a right position during the deburring process.
Oxygen Deburring System – SAC
The ‘SAC’ system allows to remove the slag as soon as it forms under the billet or the bloom during cutting operations and is designed to be installed in A.L.B.A.’s torch cutting machines. The ‘SAC’ system works in combination with the main oxy-cutting torch and blows a ‘laminated’ flow of oxygen under the lower surface of the billet while it is cut. When the cut is finish the head and tail of the bar is cleaned and with a perfect shape ready to be laminated. The deburring torch could move automatically and be kept in a safety position when not in operation.
Advantagesof SAC System
– lower cost compared with mechanical systems;
– easier maintenance;
– lower consumption.
Designed and manufactured considering all the necessary conditions in order to avoid risks for personnel and plant during the use and maintenance of the machine, it will be equipped with all the required safety devices according to all international standards.
Deburring systems are based on a proven technology with high reliability and low maintenance and are specifically developed to offer high performances in heavy industrial environments. A.L.B.A.’s deburring systems are CE certified and developed according to the UNI EN ISO 9001:2008 quality standard.
A.L.B.A.’s fluid control stations are designed and manufactured in order to allow every kind of fluid control for Torch Cutting Machines, oxygen blowing systems, burners systems and for any purpose in the steel industry.
They can be produced for all most common gases, such as oxygen, methane, propane, acetylene, argon, nitrogen, compressed air, etc. and they can be equipped with all necessary special devices such as pressure reducers, mass/flow-meters, on/ off valves, solenoid valves, safety valves, flashback arrestors, pressure switches, impurity catcher filters, dryers, etc. They are supplied with the right steel supporting structure and they are completely assembled, cabled, checked and tested in our facility. A.L.B.A.’s fluid control stations are specially engineered to satisfy all customer needs, final work site conditions and comply with all standards and regulations in force. A.L.B.A.’s fluid control stations are developed according to the UNI EN ISO 9001:2015 quality standard.